The following is a step-by-step explanation about how to build acoustic treatments that are easy, economical and quite beautiful.
Why We Needed the Treatment in the First Place
At our wedding, my wife and I were given by our friends and family contributions toward buying a Yamaha U-3 upright acoustic piano. We fell in love with one at East Cambridge Piano (which is actually in Somerville now!). A couple of months after the wedding when the dust had settled we paid for the piano and had it delivered to our home. We were both so excited about it coming, but when it got to its new home the instrument sounded really different. The tone was still very good, but the rooms reverberations made the piano really loud and at times unpleasant sounding. An acoustic guitar could never play with the piano because the piano would take over the sound in the room.
Laura, my wife, plays piano and performs in a Latin American fusion group called Son del Sur (Song of the South). The group has a minimum of 4 women singers, 1 male singer, 2 percussionists, 2 guitars and assorted other musical snacks. To be frank, they sounded absolutely awful in the room. The sounds were all competing with each other: the voices covered the guitars, the percussion had no where to go but louder and louder. The musicians couldn’t hear themselves or the people they were playing with. Something needed to be done:
This is what the room looked like when we started:




As you can see from the photos, the room is bare except for the piano and the table. The bay window breaks up the parallel walls from front to back and the closet door and the bed room door create a nice diffusion to break up the side walls. The natural reverb is really quite lovely and for a solo instrument (like a violin, vocal or acoustic guitar) the room sounds great. Unfortunately, anything louder than that and the ambiance turns in a noisy, brassy screech.
Based on the shape of the room I calculated that the most important walls to treat were largest flat wall (opposite bottom photo) and the wall above the piano. The goal would be to start with a minimal acoustic treatment and add more later if necessary. The plan was to build 4 panels, 4 inches thick in frames 2 feet by 4 feet. The acoustic absorptive material is Owens & Corning 703 Rigid Fiberglass Insulation. We would then stretch fabric over the frame and the fiberglass to keep the fiberglass from getting in the air and then getting into people.
Here’s how we did it:
The following 2 photos show the wood stock and 703 Fiberglass that we used to build the acoustic panels. The wood is 3/4″ furniture grade plywood from Home Depot which was $26 for a 4′ x 8′ sheet. We ripped in into 4″ strips with my trusty Makita portable table saw. (very dangerous…don’t try this at home kids…we’re professionals…) The 703 stock is 2″ thick 2′ x 4 panels. I bought them at Kamco in Woburn, MA for $80 for 12 sheets or 83 cents per square foot. This is about HALF the price that you pay when you buy it on the web. Do yourself a favor and find a good insulation supply house! (Eat you heart out Auralex! ($3.75/sq. ft)


Here we are setting up our first 45 degree cut for where the corners of the frame are joined together.

Ty Smith cutting the 45’s with earplugs in but without a dust mask:

Ty with earplugs AND a dust mask…Sawdust makes a bad lunch.

Squirting glue on the joint:

Spreading glue with the glue spreader that mother earth gave us:

Using 90 degree corner clamps to hold the corner while we nail the frame together and wait for the glue to dry:

More clamping:

Popping in a couple of 8 Penny finishing nails for over kill at the joint:

Waiting for the glue to dry:

This is what a frame looks like after it has been assembled:

Ty stacking the frames so they can dry completely:

A Jecklin Disk was used to record the ambiance of the room before the treatment went up. Look for the actual before and after sound files in a later post…

Recording the bare room:

Assembling the acoustic panels on the table. The 703 fiberglass was pressure fit into the frames and the material was held in place with friction:

These are some panels that have been assembled but the material hasn’t yet been glued down:

The first panel has been hung, one glued panel is drying against the wall and another panel is being glued closed:

Three panels mounted on the wall in their final locations:

An additional panel mounted above the piano to absorb reflections from the top of the piano:

I hope that this post has helps some people control the acoustic in their music spaces. Please feel free to post links to your own DIY acoustic treatment projects.
-Hendrik